How much does it cost to replace the battery in a Chevy Bolt?
The typical cost to replace a Chevy Bolt battery ranges from about $13,000 to $20,000, depending on whether you own a Bolt EV (60 kWh) or Bolt EUV (65–66 kWh) and on warranty or recall coverage. In many cases, recall-related replacements or under-warranty fixes are covered at no charge to the owner. Below is a breakdown of current pricing, warranty details, and ways to manage or reduce the cost.
What drives the price
The price for replacing a Chevy Bolt battery is driven by the size of the battery pack, whether the replacement is OEM (original equipment) or aftermarket, labor rates at the service facility, and any coverage provided by recalls or warranties. A full pack replacement is far more common than module-only fixes outside of recall work, and costs can vary by region and dealer.
Costs by model year and pack size are summarized below to reflect typical market pricing as of 2025:
- Bolt EV (60 kWh pack): Parts cost typically around $12,000–$15,000. Labor generally runs about $1,000–$2,000. Total replacement price often in the ballpark of $13,000–$17,000, not including shop fees.
- Bolt EUV (65–66 kWh pack): Parts cost typically around $15,000–$18,000. Labor generally runs about $1,000–$3,000. Total replacement price often in the ballpark of $16,000–$21,000, not including shop fees.
Before listing the numbers, note that Bolt EV uses a 60 kWh pack, while Bolt EUV uses a larger 65–66 kWh pack. That difference in energy storage generally translates to higher replacement costs for the EUV.
Additional fees that may appear include disposal or environmental charges and miscellaneous diagnostic or programming fees, which can add a few hundred dollars to the final bill.
Warranty and recall coverage
Warranty terms and recall coverage are key factors in the final out-of-pocket cost. In the United States, the Chevy Bolt’s battery is covered under a lengthy warranty, and recall-related repairs have been offered at no charge to owners when applicable. Coverage details can vary by model year and region, so owners should consult their warranty booklet and GM’s recall information for their VIN.
- Recall-related replacements: In past recalls addressing Bolt battery safety, GM has offered to replace affected battery packs or modules at no cost to the owner if the vehicle is within the recall scope and the defect is confirmed. Availability and eligibility depend on VIN and recall status.
- Standard battery warranty: The Bolt’s traction battery is generally covered under an 8-year/100,000-mile warranty in the U.S. (terms can vary by region and model year). This warranty can cover defects and certain failures, reducing or eliminating out-of-pocket costs when a genuine defect is involved.
- Extended warranties and dealer programs: Some owners may have access to extended warranties or dealer-run programs that extend battery coverage or offer discounted replacement options. Eligibility varies by policy and purchase history.
In practice, if your Bolt is affected by an active recall or is within the standard warranty window, you should be able to minimize or eliminate out-of-pocket costs. Always verify current coverage with GM Customer Care or your local dealership, and check the NHTSA recall database for updates on your VIN.
Cost-saving options
Several avenues can help reduce the financial impact of a battery replacement, especially if you’re not covered by recall or warranty.
- Check recall status and eligibility: If the replacement falls under an active recall, GM may cover the full cost. Verify your VIN on GM’s recall site or the NHTSA database and discuss with your dealer.
- Shop around for quotes: Get multiple estimates from Chevrolet dealerships and independent EV-specialty shops. Labor rates and package options can vary, and some shops may offer OEM-equivalent packs at different price points.
- Explore OEM vs. aftermarket options: OEM (GM-part) packs are usually the most compatible, but some reputable aftermarket suppliers or refurbished modules may be cheaper; verify warranties and compatibility before purchase.
- Consider financing or extended warranty options: If you’re paying out of pocket, financing or a short-term warranty on the replacement can help manage upfront costs and provide coverage for the installed pack.
- Evaluate the value of your vehicle: If the Bolt is older or has high mileage, compare the replacement cost to the car’s current market value to determine if a battery replacement is financially sensible.
Before listing the options, consider how to pursue them to maximize savings:
Careful shopping and clear documentation of eligibility can significantly affect the final cost. Always request a written quote that itemizes the battery pack price, labor, and any extra fees.
What to expect during the replacement process
Replacing a Chevy Bolt battery is a major service job that typically includes diagnostics, removal of the old pack, installation of a new pack, and software recalibration of vehicle systems. Turnaround time varies by part availability and service queue, but many dealerships can complete the job within a day, while some situations may take longer if modules or packs are on backorder.
Steps and timeline
1) Diagnostic confirmation of battery health and recall eligibility; 2) Vehicle immobilization and safety checks; 3) Removal of the existing pack; 4) Installation of the new or refurbished pack; 5) System calibration and software reprogramming; 6) Final safety and performance checks before road testing.
Owners should expect a detailed explanation of the work, a precise estimate, and a clear warranty on the installed pack before authorizing the replacement.
Summary
For a Chevy Bolt, battery replacement costs commonly fall in the $13,000–$17,000 range for the Bolt EV and $16,000–$21,000 for the Bolt EUV, before tax and fees. Warranty and recall coverage can dramatically reduce or eliminate out-of-pocket costs, particularly for vehicles affected by active recalls or covered under an 8-year/100,000-mile battery warranty in the U.S. When planning a replacement, obtain multiple quotes, confirm eligibility for recall or warranty coverage, and weigh the replacement decision against the car’s current value and remaining useful life. With careful planning and the right coverage, owners can navigate the expense more confidently while keeping their electric Chevy on the road.
