How much is it to replace the exhaust of a Ford Fusion?
Typical replacement costs range from about $200 to $2,000+ depending on whether you replace a single component like a muffler or pipe, or the entire exhaust including the catalytic converter. Labor usually adds several hundred dollars, with shop rates varying by region and vehicle year.
What determines the price
The total cost depends on the engine and year of your Fusion, whether you choose aftermarket or OEM parts, and how extensive the repair is. The presence of a catalytic converter or other high‑cost components can dramatically swing the price.
Costs also vary by whether you’re replacing just a portion of the system or the whole exhaust from the downpipe to the tailpipe, as well as by the shop’s labor rates and any added mounting hardware or inspections.
Typical cost ranges by replacement type
Costs break down by what part of the exhaust is being addressed. The following ranges reflect common scenarios for non-hybrid Ford Fusions (gasoline and EcoBoost engines). Prices are for parts plus labor and can vary by region and shop.
- Muffler replacement or single-section exhaust work: Parts typically $30–$250; labor $90–$250; total commonly $120–$500.
- Exhaust pipe or resonator replacement (non-catalytic): Parts $30–$150; labor $100–$250; total commonly $130–$400.
- Catalytic converter replacement: Aftermarket converter typically $300–$900; OEM converter often $800–$2,000+; labor $150–$500; total commonly $450–$2,500+ depending on parts choice.
- Full exhaust system replacement (downpipe through tailpipe): Parts $400–$1,200; labor $250–$700; total commonly $650–$1,900.
Note: Prices can be higher for newer model years, for Fusion Hybrid or Energi variants, or if the catalytic converter is stolen or requires special handling. Always verify whether the vehicle is gasoline, EcoBoost, or hybrid, as that can affect part availability and pricing.
Factors that influence the final quote
Before getting a price, shops will consider several variables that can shift the total cost, including the exact engine type, regional labor rates, whether you opt for OEM or aftermarket parts, and any required towing, diagnostics, or emissions-related work.
To minimize surprises, obtain written estimates from multiple reputable shops, and ask for itemized quotes that separate parts from labor. If you’re facing a catalytic converter replacement, also inquire about warranty coverage on the part and the installation.
How to save money
Strategies to keep costs down without compromising safety or emissions compliance include the following:
- Compare several quotes from independent shops and Ford dealerships to gauge market pricing.
- Consider aftermarket components for non-emissions-critical parts (e.g., muffler, pipes) when quality and compatibility are assured.
- Avoid DIY installation for catalytic converters or other emissions-related components unless you have the proper equipment and expertise, due to safety and legal considerations.
- Ask about bundled exhaust work if multiple components are worn, which can reduce labor time and costs.
For a precise estimate, contact local shops with your Fusion’s year, engine type, and whether you’re replacing a single part or the entire system. If you’re open to alternatives, some shops offer refurbished or remanufactured components that meet emissions standards while lowering upfront costs.
Summary
Replacing a Ford Fusion’s exhaust can range from a few hundred dollars for a small muffler or pipe job to several thousand dollars for a catalytic converter replacement or a full exhaust overhaul. The exact price hinges on engine type, model year, OEM versus aftermarket parts, and labor rates in your area. Always request itemized, written estimates and consider multiple quotes to ensure you’re getting a fair price. If in doubt, a reputable independent shop is often a good balance of price and expertise.
Is it worth it to replace an exhaust?
- If your priority is sound, weight, or you are building a performance car with matching upgrades and tuning, an exhaust upgrade is often worth it.
- If you expect large power gains on a stock vehicle without tuning or other changes, the upgrade is usually not cost-effective.
How much does it cost to replace a whole exhaust?
On average, a complete exhaust system might range from $300 to over $2000. This price range considers various factors like stainless steel construction for durability and improved aesthetics.
How much does it cost to replace the exhaust pipe on a Ford Fusion?
The average cost for a Ford Fusion Exhaust Pipe Replacement is between $926 and $973. Labor costs are estimated between $98 and $143 while parts are priced between $829 and $830. This range does not include taxes and fees, and does not factor in your unique location.
How much will it cost to replace an exhaust?
Location
| Location | Average cost range |
|---|---|
| London | £200 – £600 |
| Other cities and suburbs | £150 – £500 |
| Rural areas | £100 – £400 |
