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How much weight can a Chevy Express 3500 carry?

The Chevy Express 3500 is a versatile full-size van known for its impressive cargo capacity. Depending on the configuration, this van can carry up to 4,280 pounds of payload, making it a popular choice for commercial and recreational uses.


Payload Capacity Breakdown


The Chevy Express 3500's maximum payload capacity is determined by several factors, including the vehicle's Gross Vehicle Weight Rating (GVWR) and the weight of the van itself. Here's a closer look at the payload capacity:



  • GVWR: The Chevy Express 3500 has a GVWR of 9,600 pounds. This is the maximum allowable weight of the vehicle, including the van, passengers, cargo, and any additional equipment or accessories.

  • Curb Weight: The curb weight of the Chevy Express 3500 ranges from 5,320 to 5,720 pounds, depending on the specific configuration.

  • Payload Capacity: By subtracting the curb weight from the GVWR, the Chevy Express 3500 can carry a maximum payload of 4,280 pounds.


It's important to note that the actual payload capacity may vary depending on the specific model, engine, and other optional features installed on the van.


Factors to Consider


When determining the Chevy Express 3500's cargo capacity, it's essential to consider the following factors:



  • Passenger Weight: The weight of the passengers and their belongings must be factored into the overall payload capacity.

  • Towing Capacity: The Chevy Express 3500 has a maximum towing capacity of 10,000 pounds, which can further reduce the available payload capacity.

  • Cargo Configuration: The way the cargo is loaded and distributed in the van can impact the overall weight distribution and handling characteristics.


It's always recommended to consult the vehicle's owner's manual or speak with a Chevy dealer to get the most accurate information on the Chevy Express 3500's cargo and towing capabilities.

How much weight can you put on a Chevy 3500?


A Chevy 3500's weight capacity varies significantly depending on its configuration, with towing capacities reaching up to 36,000 pounds and payload capacities potentially exceeding 7,000 pounds for specific dual-rear-wheel models. The maximum towing and payload are determined by factors like drivetrain (single or dual rear wheel), cab style, engine (gas or diesel), and hitch type (conventional vs. fifth-wheel/gooseneck).
 
Towing capacity

  • Maximum: Up to 36,000 pounds with a dual-rear-wheel (DRW) diesel model using a fifth-wheel or gooseneck hitch. 
  • Conventional: Up to 20,000 pounds. 
  • Varies by configuration: The specific cab style and engine will impact the towing capacity. For example, a single-rear-wheel (SRW) gas engine model has a lower capacity than a DRW diesel model. 

Payload capacity
  • Maximum: Can exceed 7,000 pounds for certain configurations, such as a regular cab, dual-rear-wheel setup. 
  • Varies by configuration: The payload capacity is influenced by the truck's weight and can be significantly higher on dual-rear-wheel models compared to single-rear-wheel models. 
  • Maximum payload for a specific 2025 model: A Regular Cab Long Bed SRW (2WD) has a payload of 4,583 pounds, while a Regular Cab Long Bed DRW (2WD) has a payload of 7,290 pounds. 

Important considerations
  • Configuration matters: Always check the specific weight ratings for your truck's configuration, as they vary widely.
  • Drivetrain: Dual-rear-wheel (DRW) models generally offer higher capacities than single-rear-wheel (SRW) models. 
  • Engine and hitch type: The engine choice (gas or diesel) and the type of hitch used (conventional or fifth-wheel/gooseneck) have a major impact on towing capacity. 



How much weight can a Chevy 3500 carry in the bed?


A Chevy 3500 can carry a maximum of 7,442 pounds in its bed, depending on the model and configuration. The highest payload capacity is achieved with the Regular Cab, Long Bed, Dual Rear Wheel (DRW) configuration. Payload capacity is determined by a truck's specific configuration, so it is important to check the exact specifications for the vehicle you are using. 

  • Maximum Payload: Up to 7,442 pounds. 
  • Configuration for Max Payload: Regular Cab, Long Bed, Dual Rear Wheel (DRW). 
  • Other models: The payload capacity will be lower for other configurations, such as the 2WD SRW (Single Rear Wheel) models, which can have a payload of 4,583 pounds. 
  • Important Note: Payload capacity refers to the weight of the cargo, passengers, and other accessories. To determine your specific truck's payload, check the sticker on the vehicle's doorjamb or the owner's manual. 



How much weight can a 3500 cargo van carry without?


You're driving a 3500 promaster. You can carry 4500lbs or more.



What is the payload capacity of the Chevy Express 3500?


The payload capacity of a Chevy Express 3500 varies by model, but a 2025 Cargo Van can have up to 4,280 lbs of payload, while a Passenger Van can have up to 3,540 lbs. Other configurations like the Cutaway can have a significantly higher payload, reaching over 7,000 lbs depending on the wheelbase and engine. 
Payload capacity by configuration

  • 2025 Express Cargo Van: Up to 4,280 lbs. 
  • 2025 Express Passenger Van: Up to 3,540 lbs. 
  • 2025 Express 3500 Cutaway (Extended Wheelbase): Up to 5,070 lbs (with 6.6L V8). 
  • 2025 Express 3500 Cutaway (177-inch Wheelbase): Up to 7,080 lbs (with 6.6L V8). 

Important factors
  • Configuration: The specific configuration, such as a Cargo, Passenger, or Cutaway van, is the primary factor in determining payload capacity.
  • Wheelbase: A longer wheelbase can increase payload capacity, as seen in the different Cutaway configurations.
  • Engine: The engine option also plays a role, with the 6.6L V8 often resulting in a higher payload. 


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.