Loading

What are the two most common causes of spark plug failure?

Spark plugs are essential components in internal combustion engines, responsible for igniting the air-fuel mixture and powering the engine. However, spark plugs can fail, leading to engine performance issues and even complete engine failure. The two most common causes of spark plug failure are electrode wear and fouling.


Electrode Wear


Electrode wear is a natural process that occurs over time as the spark plug is used. The electrodes, which are the metal tips that create the spark, gradually erode due to the high temperatures and electrical arcing that occurs during engine operation. As the electrodes wear down, the spark becomes weaker, and the engine's performance can suffer. This can lead to misfiring, reduced fuel efficiency, and even engine stalling.


Fouling


Fouling is another common cause of spark plug failure. Fouling occurs when deposits build up on the spark plug's electrodes, insulator, and shell. These deposits can come from a variety of sources, including:



  • Oil contamination

  • Excessive fuel in the air-fuel mixture

  • Combustion byproducts

  • Environmental factors, such as dust or moisture


Fouled spark plugs can prevent the spark from properly igniting the air-fuel mixture, leading to misfiring, rough idling, and reduced engine performance. In severe cases, fouling can cause the spark plug to short out, leading to complete engine failure.


To prevent spark plug failure, it's important to regularly inspect and replace spark plugs according to the manufacturer's recommended schedule. Additionally, maintaining proper engine maintenance, such as changing the oil and air filters, can help reduce the risk of spark plug fouling.

Can a spark plug be fouled and still spark?


When a spark plug becomes fouled or dirty, it doesn't spark effectively which can cause your car to perform sluggishly.



What does oil on spark plug threads mean?


Oil pooled in the spark plug well indicates a leaking component (e.g., tube seal) allowing oil to enter the well and contaminate the plug. The corresponding ignition coil (or spark plug wire) will also be wet.



How do you know if you have a bad ignition coil or spark plugs?


When a failing ignition coil prevents a spark plug from sparking, the cylinder begins to misfire. This causes the engine to cough, sputter, and shake as it struggles to keep going. The slower you drive, the worse these symptoms of misfiring are likely to become.



Why would spark plugs fail early?


Overheating: If the engine runs too hot, it can cause spark plugs to wear out quickly. This could be due to cooling system issues, such as a malfunctioning thermostat or low coolant levels. Oil or Fuel Fouling: If oil or fuel is getting into the combustion chamber, it can foul the spark plugs.



How do you diagnose a spark plug failure?


What are the signs your Spark Plugs are failing?

  1. Engine has a rough idle. If your Spark Plugs are failing your engine will sound rough and jittery when running at idle.
  2. Trouble starting. Car won't start and you're late for work… Flat battery?
  3. Engine misfiring.
  4. Engine surging.
  5. High fuel consumption.
  6. Lack of acceleration.



Can a bad coil ruin a spark plug?


When this happens, your engine makes up for the lack of power by consuming more fuel, which reduces gas mileage and can foul spark plugs. So watch out for stalling, slow acceleration, and rough idling, since they're all symptoms of a bad ignition coil.



What would foul out spark plugs?


Spark plugs can become "fouled" by excessive fuel, oil or combustion deposits in the combustion chamber.



Why would a new spark plug fail?


Repeated overheating of the spark plug tip can cause the plug to prematurely fail. Overheating can be caused by many things like pre-ignition and a malfunctioning cooling system. Pre-ignition can lead to heat building up in the combustion chamber causing the spark plugs to fail.



Is it OK to spray WD 40 on spark plugs?


WD-40 Multi-use Product is ideal for cleaning spark plugs. Spray WD-40 Multi-use Product on a microfiber cloth and rub over the spark plug. You can even spray WD-40 directly on the spark plug & then wipe it down using a soft, clean cloth.



What kills a spark plug?


Spark plugs can go bad for a few reasons, most commonly time, wear, and electrical/ignition system issues. Combustion, contamination, or overheating can lead to the inability to spark the air-fuel mixture.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.