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What year did F-150 go to aluminum body?

The Ford F-150 pickup truck made the switch to an aluminum body in 2015, marking a significant shift in the automotive industry. This change allowed the F-150 to become lighter and more fuel-efficient, while maintaining its renowned strength and durability.


The Transition to Aluminum


Prior to 2015, the Ford F-150 had been using a traditional steel body. However, in an effort to improve fuel efficiency and reduce the truck's overall weight, Ford decided to transition to an aluminum alloy body. This decision was driven by the need to meet increasingly stringent fuel economy standards and consumer demand for more efficient vehicles.


The switch to aluminum was a bold move, as it represented a significant departure from the industry's long-standing use of steel for truck bodies. Ford invested heavily in retooling its manufacturing facilities and training its workforce to work with the new material.


Benefits of the Aluminum Body


The use of aluminum in the F-150's body provided several key benefits:



  • Reduced Weight: The aluminum body is approximately 700 pounds lighter than the previous steel body, improving fuel efficiency and payload capacity.

  • Increased Strength: The aluminum alloy used is just as strong as the previous steel, maintaining the F-150's renowned durability and towing capacity.

  • Improved Corrosion Resistance: Aluminum is less prone to rust and corrosion than steel, enhancing the truck's long-term reliability.


These advantages have helped the F-150 remain a top-selling and highly competitive pickup truck in the market.


Industry Impact


The Ford F-150's transition to an aluminum body had a significant impact on the automotive industry. It demonstrated that lightweight materials could be successfully integrated into mainstream vehicles, paving the way for other manufacturers to follow suit. This shift has led to a broader industry-wide trend towards the use of aluminum and other lightweight materials in vehicle construction, as automakers strive to improve fuel efficiency and reduce emissions.


The success of the aluminum-bodied F-150 has also influenced the design and engineering of other Ford models, as well as competitors' trucks, as the industry continues to evolve and adapt to changing market demands and environmental regulations.

Is the 2015 F-150 all aluminum?


While you've undoubtedly heard about the Ford F-150 and its aluminum-intensive unitized body, did you know that the frame construction material remains steel? Similar to its aluminum body, the frame has also been redesigned. The 2015-2020 F-150 frame is made of HSLA 550, landing it in the high-strength steel realm.



What year to avoid 3.5 EcoBoost?


What Are the EcoBoost 3.5 Years to Avoid?

  • 2011 – 2012. The debut year for a new engine is always a challenge.
  • 2017 – 2020. Some of the first few engines of the second generation of EcoBoost engines are also equally bad, apparently.
  • 2013 – 2015.



How many miles will a F-150 5.0 last?


between 150,000 and 300,000 miles
GetJerry.com – “The average Ford F150 can last between 150,000 and 300,000 miles depending on the model year and the truck's usage and environment.



What is the best year of the Ford F-150?


The 12th generation of the Ford F-150, produced from 2009 to 2014, is often considered one of the best years to buy a used Ford F-150. These models feature robust construction, a variety of engine choices, and modern conveniences. This wide selection of options makes them some of the best years for a used Ford F-150.



Is the 2017 Ford F-150 all aluminum?


Since 2015, the Ford F-150 has had an aluminum body. In 2017, the F-Series Super-Duty trucks also gained aluminum bodies. Both were the first pickups in their class to get bodies made out of the lighter-weight material.



What year F-150 transmission to avoid?


The 2004, 2005, and 2010 models offer the most Ford F-150 transmission problems.



What is the most reliable F-150 year?


2009-2014: The 12th Generation
The 12th generation of the Ford F-150, produced from 2009 to 2014, is often considered one of the best years to buy a used Ford F-150. These models feature robust construction, a variety of engine choices, and modern conveniences.



When did the F-150 start aluminum body?


The change started with the F-150 in 2015 and marked a significant shift towards using lighter materials to improve performance and fuel efficiency. Ford's pioneering use of aluminum in mass-produced vehicles has turned models like the F-150 and F-250 into benchmarks for innovation in the automotive industry.



What is the disadvantage of an aluminum truck?


Perhaps the worst knock against aluminum body construction is that it is very difficult to repair, particularly in collision repairs to panels and frames.



What year of F-150 to stay away from?


If you want an F-150, but also want to avoid engine problems, then avoid model years 2004-2008, 2010, and 2015-2017.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.