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Where is Ford Explorer manufactured?

The Ford Explorer, one of the most popular SUVs in the United States, is primarily manufactured at the Ford Chicago Assembly Plant in Chicago, Illinois. The Explorer has been in production since 1990 and has become a staple in the American automotive landscape.


Ford Explorer Production Locations


While the Chicago Assembly Plant is the main production facility for the Ford Explorer, the vehicle is also manufactured at other Ford plants around the world to meet global demand. Some of the other locations where the Explorer is produced include:



  • Ford Oakville Assembly Plant in Oakville, Ontario, Canada

  • Ford Chongqing Assembly Plant in Chongqing, China

  • Ford Sollers Elabuga Assembly Plant in Elabuga, Russia


The Chicago Assembly Plant is the primary production facility for the Explorer, responsible for manufacturing the majority of the SUVs sold in the United States and other North American markets.


History of the Ford Explorer


The Ford Explorer was first introduced in 1990 as a replacement for the Ford Bronco II. It quickly became one of the best-selling SUVs in the United States, thanks to its combination of utility, comfort, and affordability. Over the years, the Explorer has undergone several redesigns and updates, but it has remained a popular choice for families and adventurers alike.


Today, the Ford Explorer continues to be a top-selling SUV, with the Chicago Assembly Plant playing a crucial role in its production and distribution. The plant's skilled workforce and advanced manufacturing processes ensure that the Explorer meets the high standards of quality and performance that customers have come to expect from the Ford brand.

Is Ford 100% American made?


Although it remains an American car brand, many parts are not exclusively manufactured in the country. Yes, Ford remains an American-made car brand. This multinational automaker was founded by Henry Ford in 1903. It set up its headquarters in Dearborn, Michigan and expanded internationally by 1904.



Is the Ford Explorer made in the USA?


For the North American market, the first four generations of the Explorer were produced by Ford at its Louisville Assembly Plant (Louisville, Kentucky) and at its now-closed St. Louis Assembly Plant (Hazelwood, Missouri); Ford currently assembles the Explorer with the Lincoln Aviator and the Police Interceptor Utility ...



Where is the main Ford factory?


Current production facilities

NameCity/state
Dearborn Diversified Manufacturing PlantDearborn, Michigan
Dearborn EngineDearborn, Michigan
Dearborn StampingDearborn, Michigan
Dearborn Tool & DieDearborn, Michigan



Where is the new Ford Explorer made?


Cologne
The Ford Explorer is a battery electric compact crossover SUV (C-segment) produced by Ford through its European operations. Produced in the Cologne Body & Assembly in Germany and marketed mainly in Europe, the vehicle is based on the Volkswagen Group MEB platform, and uses Volkswagen supplied batteries.



What Ford vehicles are built in Chicago?


130th Street and Torrence Avenue in the Hegewisch neighborhood of Chicago, Illinois, US. As of 2023, Chicago Assembly Plant manufactures the sixth-generation Ford Explorer, the second-generation Lincoln Aviator, and the Police Interceptor Utility.



What is the biggest problem with the Ford Explorer?


The most significant issue with the Ford Explorer 2023 has been the recall of approximately 230,000 vehicles due to a faulty rear axle bolt. This defect can cause the vehicle to lose power and potentially roll away, posing serious safety risks.



What car is 100% made in the USA?


While several automakers got their start making cars in America, you won't find any vehicles on the market that are 100% American-made. Today, manufacturers outsource their car production. So brands with American origins now make their cars in other countries, and foreign brands outsource some production in America.



What year of Ford Explorer is most reliable?


Best Ford Explorer Model Years
Generally, the fifth generation (2011-2019) is not only more welcoming than previous editions but usually more reliable, too. Within the current generation, we'd single out the 2023 Explorer for our list of recommended model years.



Are Ford Explorers reliable?


The latest 2021 Ford Explorers have received a reliability rating of "Great" from JD Power and Associates in their Vehicle Dependability Studies. For the 2021 model year, ownership satisfaction skyrockets, with 96% of Ford Explorer owners recommending it according to cars.com.



What year Explorer to stay away from?


What Are the Least Reliable Ford Explorer Years? No generation in the history of the Ford Explorer was plagued with more problems than the third generation, specifically the 2002-2006 models.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.