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Where is Ford Explorer manufactured?


The Ford Explorer is one of the most popular SUVs in the United States, known for its versatility, comfort, and reliability. As a trusted auto service provider with years of experience, I often get asked about the origins of various vehicles, including where they are manufactured. In this article, we’ll explore the manufacturing locations of the Ford Explorer and provide some insights into its production process.


Primary Manufacturing Location


The Ford Explorer is primarily manufactured at the Chicago Assembly Plant, located in Chicago, Illinois. This facility has been a cornerstone of Ford's production network for decades and specializes in producing SUVs and other vehicles. The Chicago Assembly Plant is equipped with state-of-the-art technology and employs thousands of workers who ensure that each Explorer meets Ford's high standards for quality and performance.


Additional Production Insights


While the Chicago Assembly Plant is the main production site for the Ford Explorer, it’s worth noting that Ford operates a global manufacturing network. Depending on the market and demand, some components or assembly processes may involve other facilities. However, for the U.S. market, the Chicago plant remains the primary hub for Explorer production.


Why Manufacturing Location Matters


Understanding where a vehicle is manufactured can provide valuable insights into its quality, availability, and even its environmental impact. Here are a few reasons why the manufacturing location of the Ford Explorer is significant:



  • Quality Control: Ford's Chicago Assembly Plant is known for its rigorous quality control processes, ensuring that each Explorer meets the company’s high standards.

  • Job Creation: The plant supports thousands of jobs in the Chicago area, contributing to the local economy.

  • Supply Chain Efficiency: Manufacturing in the U.S. allows Ford to streamline its supply chain and reduce transportation costs for domestic markets.


Conclusion


The Ford Explorer is proudly manufactured at the Chicago Assembly Plant in Illinois, a facility that has been instrumental in producing some of Ford's most iconic vehicles. As an auto service professional, I always encourage customers to learn more about their vehicles, including where and how they are made. Knowing the origins of your car can deepen your appreciation for its craftsmanship and the people behind its production.


Frequently Asked Questions

What Ford vehicles are built in Chicago?


130th Street and Torrence Avenue in the Hegewisch neighborhood of Chicago, Illinois, US. As of 2023, Chicago Assembly Plant manufactures the sixth-generation Ford Explorer, the second-generation Lincoln Aviator, and the Police Interceptor Utility.



What car is 100% made in the USA?


While several automakers got their start making cars in America, you won't find any vehicles on the market that are 100% American-made. Today, manufacturers outsource their car production. So brands with American origins now make their cars in other countries, and foreign brands outsource some production in America.



Where is the main Ford factory?


Current production facilities

NameCity/state
Dearborn Diversified Manufacturing PlantDearborn, Michigan
Dearborn EngineDearborn, Michigan
Dearborn StampingDearborn, Michigan
Dearborn Tool & DieDearborn, Michigan



Where is the new Ford Explorer made?


Cologne
The Ford Explorer is a battery electric compact crossover SUV (C-segment) produced by Ford through its European operations. Produced in the Cologne Body & Assembly in Germany and marketed mainly in Europe, the vehicle is based on the Volkswagen Group MEB platform, and uses Volkswagen supplied batteries.



What year Explorer to stay away from?


What Are the Least Reliable Ford Explorer Years? No generation in the history of the Ford Explorer was plagued with more problems than the third generation, specifically the 2002-2006 models.



Is Ford 100% American made?


Although it remains an American car brand, many parts are not exclusively manufactured in the country. Yes, Ford remains an American-made car brand. This multinational automaker was founded by Henry Ford in 1903. It set up its headquarters in Dearborn, Michigan and expanded internationally by 1904.



Is the Ford Explorer made in the USA?


For the North American market, the first four generations of the Explorer were produced by Ford at its Louisville Assembly Plant (Louisville, Kentucky) and at its now-closed St. Louis Assembly Plant (Hazelwood, Missouri); Ford currently assembles the Explorer with the Lincoln Aviator and the Police Interceptor Utility ...



What year of Ford Explorer is most reliable?


Best Ford Explorer Model Years
Generally, the fifth generation (2011-2019) is not only more welcoming than previous editions but usually more reliable, too. Within the current generation, we'd single out the 2023 Explorer for our list of recommended model years.



What is the biggest problem with the Ford Explorer?


The most significant issue with the Ford Explorer 2023 has been the recall of approximately 230,000 vehicles due to a faulty rear axle bolt. This defect can cause the vehicle to lose power and potentially roll away, posing serious safety risks.



Are Ford Explorers reliable?


The latest 2021 Ford Explorers have received a reliability rating of "Great" from JD Power and Associates in their Vehicle Dependability Studies. For the 2021 model year, ownership satisfaction skyrockets, with 96% of Ford Explorer owners recommending it according to cars.com.


Kevin's Auto

Kevin Bennett

Company Owner

Kevin Bennet is the founder and owner of Kevin's Autos, a leading automotive service provider in Australia. With a deep commitment to customer satisfaction and years of industry expertise, Kevin uses his blog to answer the most common questions posed by his customers. From maintenance tips to troubleshooting advice, Kevin's articles are designed to empower drivers with the knowledge they need to keep their vehicles running smoothly and safely.