How wide is a 2005 Ford Dana 60?
The width isn’t a single fixed number for a 2005 Ford with a Dana 60 axle—it depends on which axle you mean (front versus rear) and on wheel/tire size. In practical terms, the front Dana 60 track width on these trucks sits in the mid-60s inches (roughly 66–68 inches), and the overall width with stock tires is typically around 80 inches.
What "width" means in this context
When people talk about axle width, they usually mean track width—the distance between the centers of the left and right wheel mounting surfaces. The overall width of the vehicle with tires installed depends on wheel offset and tire width, so it can be noticeably wider than the bare axle width.
Typical width ranges for the 2005 Ford with a Dana 60
These ranges reflect common factory configurations and typical tire sizes. Your exact numbers can vary if the truck has special wheels, aftermarket tires, or a lift kit.
- Front axle (Dana 60) track width: approximately 66–68 inches
- Rear axle (commonly Sterling 10.25/10.5 in 2005 F-Series) track width: typically in the mid-60s inches, often around 65–67 inches depending on the specific rear axle and suspension
- Overall width with stock tires: generally around 80 inches, but can increase with larger or wider tires and wheels
Note: If your truck is equipped with aftermarket wheels or oversized tires, or if it’s lifted, the overall width will be wider than these baseline figures. The exact width also varies by model year, trim, and factory options.
How to measure your axle width accurately
To determine the exact width for your specific vehicle, measure hub-to-hub across the axle you’re interested in. Here’s a reliable method:
- Park on a level surface and engage the parking brake. If you can, chock the wheels for stability.
- Record the distance between the centers of the two wheel hubs on the front axle (or rear axle, if needed) using a tape measure. Do this with the wheels on if you want the “as-installed” width, or with the wheels off to measure the bare axle.
- For accuracy, take measurements on both sides and average them.
- Repeat for the other axle if you’re comparing front vs rear widths.
For the most precise specification, consult the Ford factory service manual or the Dana/Spicer axle documentation for your exact axle code, as there can be slight variations by production batch and optional equipment.
Quick reference numbers
These are approximate baselines and should be treated as starting points rather than exact figures for every truck:
- Front Dana 60 track width (2005 Ford F-Series): about 66–68 inches
- Rear Sterling 10.5/10.25 track width (typical 2005 F-Series): about 65–67 inches
- Overall width with stock tires: typically around 80 inches, with wider tires or wheels increasing the total width
Summary
In short, a single number doesn’t capture the width of a 2005 Ford with a Dana 60. The front axle’s track width generally runs in the mid-60s to high-60s inches, and the overall vehicle width depends heavily on tire/wheel size and any lift. For exact figures, measure your specific setup or consult the vehicle’s official specifications for your exact model and axle code. If you’re planning modifications, factor in both the bare axle width and the wider footprint created by tires and wheels.
What is the width of the axles on a Dana 60?
In considering a D60 axle swap, careful attention and planning must be given to the desired width of the axle and the spring configuration. OEM Dana 1-ton front axle widths are 69" between wheel mounting surfaces (WMS). For comparison, the stock Land Cruiser width is 55".
What is the difference between 2004 and 2005 Super Duty axles?
The 2005+ Super Duty axle is a beast compared to the 1999-2004 version. The 05+ features a massive 10 inch ring gear vs the 9.75 inch on older models, 3.75 inch axle tubes with 1/2 inch walls vs 3.5 inch tubes with 3/8 inch walls, and heavy-duty outer knuckle assemblies for added strength.
How wide is the front axle of a 2005 Ford Dana 60?
Yep...the Super Duty fronts are 71.49" wide and the rear AAM 11.5s are 68.25".
Is a Dana 60 wider than a Dana 44?
Although the Dana 44 and Dana 60 differential covers look similar, their sizes are significantly different. The Dana 44 differential cover will measure about 9 1/2 inches wide and 10 1/2 inches tall, while the Dana 60 differential cover will measure about 11 1/4 inches wide and 12 inches tall.
